Severe Service Replacement Parts
CPC means performance, value, and customer service.
Direct replacements for CCI Disk Stack technology in Severe Service Control Valves.
- 100% interchangeability.
- No new inventory needed.
- No retraining of personnel.
- Parts identified with OEM part number and CPC unique part number for easy traceability.
- CPC standard deliveries are the fastest in the industry.
Our new advanced techniques of manufacturing have cut the time for producing each disk plate by at least half
- Disk Stacks
- Plug/Stem Assemblies
- Seat Rings
- Metal Seals
- Guide Bushes, etc.
In addition to the control valve trims CPC stocks all valve and actuator soft goods ready for immediate shipping.
- An engineered solution incorporating CPC designed trim into an existing valve body
- Fits into most globe & angle cage guided valves
- CPC assumes complete responsibility of the valve
- Full documentation provided
- Provide different technology into existing valve bodies – improve life/operating of the valve
- Reuses existing high priced components, body, actuator, etc.
- Saves cost of piping modifications
- Lower installation costs plant downtime is shorter
Example: CPC were asked to help solve a continuous problem with a well known manufacturers control valve that was effectively failing in service every 6 months or less. CPC was able to come up with a complete new trim solution that was presented to the customer and subsequently ordered. The trim has been in trouble free operation since installation and has no sign of wear or failure.
Comments from the customer – “With regards the valve operation, both units have been returned to service and are tight with respect to the pressure boundary. From the limited indication we have it would appear also that the valves have good shut-off, we have similarly experienced no control issues.”
Fully Sintered Tungsten Carbide Multipath Trims
Carter Process Control GmbH has designed and engineered(Patent Pending) a Solid Tungsten Carbide multi Stage Severe Service Trim for Control Choke Valves with “NO” brazing, EDM or Erosion. The product is called the “JACK” trim standing for Joint Adverse Carbide Knowledge.
As a non valve manufacturer but with extensive control valve trim manufacturing experience CPC is uniquely positioned to supply its trim to any valve manufacturer or end user that requires a severe service multistage pressure reduction trim. Available in an almost limitless range of sizes and pressure reduction stages to fit the most arduous of operating conditions.
Replacement Spray Water Nozzles
Carter Process Control GmbH has spent a considerable amount of time designing and testing a complete range of interchangeable spray water nozzles for existing installations. These desuperheating nozzles are direct replacements to the OEM and are designed to be 100% equivalent or better but with large savings against the OEM price.
Each size of nozzle is now stocked in considerable quantities and are ready for immediate despatch upon customers request.
Bypass Valve Quick Change Seat
Carter Process Control GmbH is helping its customers to reduce maintenance and downtime by upgrading the welded in seats on the VLB/VLR type Bypass valves with a quick change non welded seat design.
The new trim design comes complete with all parts including soft goods and tooling for installation can also be provided. This upgrade can be achieved in any size of valve and has been completed many times successfully by CPC Worldwide.
Plug Strainer Upgrade
Carter Process Control GmbH provides a solution to magnetite build up within turbine bypass valves. We provide either a modification to the existing plug or a complete new trim solution. The plug is machined to accommodate a strainer where the magnetite can collect and be removed during routine maintenance.
The fitting of this strainer prevents the magnetite collecting around the top of the plug and bonnet which causes stiction and even valve stoppage resulting in costly downtime and poor control.
Disclaimer: “Carter Process Control GmbH is not affiliated with IMI CCI or its affiliated companies”